From Climate Gas to Resource
Carbon2Business enables carbon-neutral concrete and the industrial utilization of CO₂.
Concrete is indispensable, yet large amounts of CO₂ are emitted during its production. Changing this is crucial for the future of the planet. Holcim Germany is taking an innovative approach with Carbon2Business. With new technology, we make the greenhouse gas CO₂ industrially usable, preventing it from entering the atmosphere.
Concrete serves as the foundation of the world. From houses, roads, and bridges to factories, it is utilized almost everywhere. Additionally, the transition to sustainable energy needs to be built – railway lines, tunnels or bridges for trains, foundations and towers for wind turbines. But there is a problem: The production of concrete generates large quantities of CO₂, primarily due to cement, the binding agent that holds sand and gravel together, and that makes concrete hard. Accounting for approximately eight percent of global CO₂ emissions, the cement industry stands as one of the largest global emitters.
This is attributed to two factors. Firstly, the combustion of cement clinker is highly energy-intensive. Secondly, the raw materials themselves emit CO₂ during the burning process. Materials like chalk, limestone, or clay are burned at temperatures exceeding 1400 degrees Celsius to produce clinker, releasing CO₂ directly from the raw material. These emissions are inevitable and would persist even if cement kilns were operated entirely with renewable energy. And these unavoidable CO₂ emissions make up the majority of total emissions from cement production – around two thirds.
Hence, it's evident: The world requires innovative solutions to continue utilizing this indispensable building material without jeopardizing our future. A technological leap is imperative for environmentally friendly cement production.
This is precisely the focus of Holcim Germany's efforts under the banner of Carbon2Business (C2B). We capture the CO₂ emissions generated during production, separate them from other components of the exhaust air, purify the CO₂ and render it usable for industrial purposes. We are undertaking ambitious decarbonization projects across all three German cement plant locations. Our aim is to transform our cement plant in Lägerdorf (Schleswig-Holstein) into one of the world's first carbon-neutral cement plants by 2028. By 2030, we intend to transition the cement plants in Höver (Lower Saxony) and Beckum (North Rhine-Westphalia) to carbon-neutral production as well.
The Idea Behind Carbon2Business
CO₂ avoidance must remain a top priority. However, according to the Umweltbundesamt (German Federal Environment Agency), the total demand for carbon as a raw material in Germany "is very likely not to fall below 20 million tons of carbon, even taking into account significant savings potentials." If the potential savings are not realized, this could result in reaching magnitudes of around 40 million tons of carbon. The European Union plans to develop a framework under "Industrial Carbon Management" that envisions the utilization of captured CO₂ as a substitute for fossil carbons.
With C2B, we aim to meet the long-term demand for CO₂ even after phasing out fossil sources. Transforming this greenhouse gas into a valuable raw material paves the way for a new business sector. Hence, our innovative project is aptly named "Carbon2Business."